Showing posts with label end caps. Show all posts
Showing posts with label end caps. Show all posts

Saturday, September 2, 2017

Finishing Sculpture from Last Summer

Building

Last summer, I started building two large sculptures but ran out of summer work time before I could finish them. I was able to build the sculptures last summer and bisque them, once I got a new kiln. They waited patiently in my studio until June of this year when I was able to begin applying color.

the sculpture in progress in 2016


Planning Attachments

Last summer, while I was building, I planned to attach bike parts to both sculptures. I had been thinking about moving parts for some time and I knew I wanted to try incorporating small scale moving parts positioned like leaves on the stem of the taller plant form.

placing bike parts in their planned location


The bike parts themselves incorporate bearings and have a nice smooth spinning motion. Last year, I had thrown some round shapes on the wheel with the intention of using them on top of bike pieces roughly this size. I epoxied these round forms onto bike parts. Inside these forms I attached found objects and fired ceramic pieces to add visual interest and to hold up the "stamen" of the "flower."

spinning bike parts with ceramic toppers


Underglazing and Glazing

The underglazing process for this sculpture, like all my underglazing processes, took a ridiculously long time because I layer at least two colors on each part of the sculpture.

first layer of underglaze in the kiln

For this sculpture, I first applied green underglaze to the "stem" or "trunk" of the plant, yellow to the gear sprigs, and purple to the closed and open forms on top of the sculpture. I bisque fired these first underglaze colors in place, then applied off-white into the texture of the stem and red on the gear sprigs, interiors, and indents of the top forms. There are a few more colors applied and layered on the sprigs that are almost hidden inside the circle formed by the top forms.

 
first and second layers of underglaze in progress

Applying the red on the top forms was most difficult where the forms butted up against one another. It took me several days and I had to wipe off glaze and reapply several times. Finally, once everything was fired to my satisfaction, I applied gloss glaze on the top forms and the sprigs.

underglaze and glaze finished

Repairs

Last summer, during the drying process, a small but noticeable crack developed between the two top sections. The crack was probably due to the heavy weight of the two top sections pulling down on either branch of the stem. I noticed it before the form was completely dry and tried to save it by adding clay and using fabric to put the two sides in traction. 

bracing the sculpture to try to prevent cracking

The repair didn't wholly fix the problem and I was left with a small crack between the two branches. After the last glaze firing, I mixed up some epoxy paste and pressed it into the crack. Once the epoxy set, I mixed some acrylic paint and painted the epoxy to match the underglaze.

epoxy on the crack 

The seam isn't noticeable at first glance, but I plan to further hide the repair by painting a matching off-white paint into the impressed texture to match the design elsewhere on the sculpture.

painted crack

Attachments

After all the glazing and repair was complete, I finished attaching the blue flower shapes (a.k.a. "end caps") to their non-ceramic elements and then attached those to the sculpture itself. 

toppers (a.k.a. end caps) before being attached

I had built round shapes sticking out of the sculpture to which these bike pieces would be attached.

the round part onto which the bike part attaches


One major challenge was applying the epoxy so that it stuck to the interior of the bike part but did not stick to the outside that was supposed to move.
epoxy applied

While the epoxy set, the attachments had to be held in place with masking tape. Only three of the six attachments are set as of this writing, but all three of those spin freely. The others are setting with tape in place.

toppers being held in place while epoxy sets
My goal for September is to take some quality images of this finished sculpture and possibly finish the other large piece as well.

a funny angle on the almost-finished work

Wednesday, December 25, 2013

Finishing More Sabbatical Work

It is Christmas, so I am obviously not working in my studio today, but I did finish up (or nearly finish) some work at the end of last week that I haven't posted. The piece I was most worried about is an asymmetrical piece that I was never able to balance when it was wet. I built it in sections, like everything else, but because the top pieces were so long and narrow, I held them up with foam to get the angles right, then let them dry laying down. 

early sketch for asymmetrical piece

When I glazed these pieces, they were also laying down on stilts so they didn't have a dry spot on one side.
glazed and fired pieces without bike parts

I put together the bottom and top parts with their bike parts separately. The base has a section behind with chain pieces hanging out. I bought a tool to separate the chain into smaller sections. I also spent some time with the chains and the wire brush wheel in the garage cleaning the dirty grease from the exterior of the chain sections.

first layer of bike chains, upside down while epoxy sets

I epoxied several chains in place and let the epoxy set for a day. The next day I took off the masking tape and added a second layer of chains to create a fuller (and more weighted) effect. After the chains were in place I was able to turn the piece over to continue putting the two larger sections together.

second layer of bike chains taped in place while epoxy sets

The top three long pieces attached to a gear stack which will eventually attach to the base of the sculpture. The original angle I had envisioned turned out to be too dramatic and would have resulted in a sculpture that might tip over. Instead I put several small stacks of gears together with half circle spacers separating the bottom of each gear stack. Once the epoxy sets in the bottom gear stacks, I should be able to attach the top section at a more stable angle. 

long bulb pieces setting with foam supports  /  base with gears setting after chains were epoxied in place



Not all of the work I started this sabbatical will necessarily be finished before my January "Biomorph" show in Pasco. One that may or may not be finished is a computer key piece I started near the end of my work time.
bike wheel top with bulbs setting in place

The idea for this sculpture is that the bike wheel top might be a moving piece that spins around on top of a metal rod that is attached into the green gear of the base. Of course a bike wheel is a rather large spinning piece, perhaps even unwieldy, so the balance will need to be tested and assessed after the bulbs are secured to the wheel.

base during building with green gear to hold rod and bike wheel
The biggest problem may not be putting on the bike wheel, it may just be that I run out of time to finish the open end of the base. On Friday I epoxied the keys in place. It was a surprisingly fun activity. The keys snap in place like they would on a keyboard. I used epoxy to ensure they wouldn't snap out of place later.

base after firing and key attachment


The two bike fork and pitcher plant pieces will probably be finished before the show, though they are not finished now. I have attached the bike forks to the bases and most of the pitcher plants to the tops. The pieces are now tall and narrow which negatively affects their stability, but I will be adding more weight to the base of each so that should improve.

unfired pitcher plant base and bisque fired pitcher plant tops before glazing

The bike forks are at a large scale that, in some ways, dwarfs the bases themselves. Right now each of these pieces is taped up and a few pieces are missing from each, so its hard to get a sense of the whole piece.

base with bike fork being epoxied in place

Three of the pitcher plants have interior attachments that mimic a plant's stamen. The others are more complex on their exteriors.  All of the pitcher plants attach in some way to the top of the bike fork.

pitcher plants with "stamens' being epoxied in place

The first round of pitcher plans slide onto the top fork and stack on top of one another. The others are more complex, with some sliding on, others tucking around the middle of the fork and one slotting onto the side of the bottom of the fork. 

 
two sets of pitcher plants taped in place while the epoxy sets

The pitcher plant / bike fork pieces are unfinished today because the end caps aren't attached. I have glazed them, but they were not ready to take out of the kiln before the holiday. I should be able to attach them in the few days before my show is installed.

glazed end caps in the kiln
The end caps with be attached to the base with gear stacks or other bike parts. The earlier base has just one end cap. The later base has four end caps with gear stacks and four small end caps with ball bearings.

bike fork bases with some gears and end caps in place